3D printers for innovation and efficiency
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Daan Buitenhuis
Communication
At Pentas, we use innovative technologies to enhance our rotational moulding process and deliver complex products with consistent quality. One of the tools we use is our 3D printers. In this blog, we explain how 3D printing helps optimize our processes and maintain the high-quality standards our customers expect.
Table of contents
Counting templates: always the correct quantities at the ovens
One application of our 3D printers is the creation of counting templates. These templates serve as visual aids to ensure that the correct number of parts is placed into the moulds at the ovens before starting the rotational moulding process. This prevents colleagues from accidentally skipping a part, which could lead to problems later in the process. With the 3D-printed templates, colleagues can quickly check if all necessary components are present.
Drilling jigs: holes exactly in the right place
Accuracy is crucial in rotational moulding, and 3D-printed drilling jigs help us drill every hole precisely in the right spot. We design unique jigs tailored to the product, ensuring holes can only be drilled in one way, consistently in the same place. With these jigs, our colleagues can work quickly and accurately without measurement errors. This guarantees we deliver high-quality rotationally moulded products that meet the highest standards.
Inspection jigs: a quick and efficient tool for dimension checks
Our 3D printers are also used to produce inspection jigs. These jigs allow us to quickly verify whether the dimensions of a rotationally moulded product meet the specifications. By placing the jig over the product, it becomes immediately clear if it meets the desired requirements. Especially for larger production runs, these jigs help us ensure consistent quality, and in case of deviations, we can intervene quickly and effectively.
Measuring components: essential for precision on the measurement table
To further increase the accuracy of our rotational moulding process, we use 3D-printed measuring components. These components are specifically designed to work seamlessly with our measuring instruments. Examples include support blocks or gauges that facilitate precise measurements and contribute to a consistent production process.
Parts for the technical service: quick and flexible maintenance
Our technical service regularly uses the 3D printers to produce small, custom parts for various machines. Printing these parts in-house saves time and costs, enabling us to quickly respond to technical challenges without relying on external suppliers. This ensures flexibility and rapid solutions for maintenance and repairs.
Prototypes for customers: clear insights into the final product
We also use 3D printers to develop prototypes for customers. This allows customers to see a tangible example of parts that will later be assembled into a larger whole. By presenting these prototypes at an early stage, we streamline the design process and can make adjustments before the mould is created.
Parts for robots: printed brackets, holders, and milling jigs
Our rotational moulding process is increasingly automated, partly with the help of robots. 3D-printed brackets, holders, and milling jigs play a role in this. These custom parts help robots work with maximum precision and reliability, further optimizing our process and increasing productivity.
The use of 3D printers has made our production at Pentas more flexible and efficient. From quality control and manufacturing custom parts to developing prototypes, the 3D printers enable us to respond quickly to the demands of every project. This not only makes us more efficient but also gives us the freedom to continue innovating and delivering customized solutions.